Exploring Comenster manufacturer 5 gallon water making process,a wide range of cutting edge machines to make your production line easier.
In today's market, 5-gallon barrels of water are popular for their convenience and affordability. This article will explain how these high-capacity buckets are produced.To ensure that the 5-gallon water you drink is as pure as possible, the water undergoes more than a dozen processes before it is bottled. This article will explain in detail how 5-gallon barrels are produced and what machinery and equipment is required.
Raw water treatment
Equipment requirements: water treatment system
The production of high-quality bottled water begins with the treatment of raw water. A water treatment system usually includes steps such as filtration, softening, reverse osmosis and disinfection. Through these processes, it is ensured that the water quality meets the drinking standard.
Multi-stage purification process
Sedimentation and filtration: Removal of suspended solids and some organic matter from the water through natural sedimentation and multi-media filters.
Reverse osmosis: Using reverse osmosis membrane technology to further remove dissolved salts, microorganisms and organic matter from the water.
UV Disinfection: Using UV disinfection system to destroy bacteria and viruses in the water to ensure safe water quality.
Ozone Disinfection: Further disinfection through ozone to improve the biostability of water quality.
Bottle Blow Molding Machine
Equipment Requirements: Bottle Blowing machine
5 gallon barrels are made from food-grade plastic and are typically molded using a bottle blowing machine. A blow molding machine uses a blow molding process in which a preform made from plastic pellets is heated and extruded to make a strong, durable bucket. Choose Comenster 5 gallon bottle blowing machine for water buckets with high speed and stable performance, energy saving, and longer service life compared to small Taizhou equipment.
Cleaning, Sanitizing and De-capping
Equipment Requirements: Cleaning and Sanitizing Equipment
Prior to filling, the barrels must be thoroughly cleaned and sanitized. This equipment usually consists of a multi-stage spray system that uses high temperature water and sanitizers to remove any residual impurities and bacteria.The caps of the 5-gallon barrels are removed by the machine and passed through a conveyor line into the filling machine.
Filling and Capping Machine
Equipment Requirements: Washing Filling Linear Filling Machine
After internal and external cleaning, the barrel enters the filling machine and is filled automatically to ensure the accurate amount of water in each bucket. After the filling is completed, the capping machine closes the lid tightly to prevent contamination. Comenster filling machine is actively controlled according to the height of the water level of the material, and the process is fully automated. 5-gallon barrel pure water filling line adopts most of the parts of the electrical system of foreign advanced products, and all the parts contacting with the liquid use high-quality stainless steel materials, which is wear-resistant, stable, and characterized by a low failure rate, and the pure water filling line adopts the hanging type filling. The production line adopts hanging type filling.
Secondary packaging Machine
Equipment requirements: labeling, packaging and palletizing machine
After filling, labeling, bagging and palletizing are carried out. Before leaving the factory, all barrels of water need to undergo a strict quality test to ensure that there is no leakage and no pollution. Finally, the outer packaging is processed by packaging machine for easy storage and transportation.
Conclusion
The above is the basic production process of 5 gallon barrel water and the required equipment. Understanding these links will not only help improve production efficiency, but also ensure product quality. If you are interested in building or upgrading your production line, please contact us for more information and professional advice. By understanding the production process in depth, you will not only be able to better control your production line, but also be able to provide better products to your customers. We look forward to working with you!